As you can see, today I got my hands on an 8x10 camera to test with. (Thanks to Gallery 44 in Toronto, for that.)
Things I learned today:
- a batch based on 10g of silica will plate 15-16 sheets of 8.5x11 paper, with a 4 mil coating bar
- making 8x10 prints uses up paper, developer, film - everything at 4 times the rate of testing with 4x5. (Actually 8 times as fast as I have been using half-sheets of 4x5 to save money)
- wrangling the paper, developer and processfor an 8x10 print is much much harder than for a 4x5 print. You've got to be really slick with laying things out. I've come up with all sorts of way to use painters' tape to keep things under control but it starts to feel like an origami session at times.
- I think I figured out how/why the pressure rollers in the laminator work effectively. I think the 'action' is happening in the bead of developer where the sheets are pressed together. Once a part of the film/paper sandwich has passed through the rollers the development and transfer is essentially over at that place. This is based on observations and experiments using a bigger manual laminator like this:
https://www.aliexpress.com/item/32223984358.html where you can adjust the roller spacing and/or pressure, but have to push the paper through manually, or crank the handle, to get it to move.
What I found is this: if the rollers are set tight to squeeze the paper and film together you only get development if you move the paper through very very slowly - like around the same speed as the electric laminator. if you go too fast you get blank results. And when you go slowly enough to get print transfer the density of the print is very sensitive to how fast the paper moves through. (So what I thought was a disadvantage of the electric unit - it's slow - turns out to be vital for it to work.) If you set the roller spacing of the manual unit wide enough to leave a gap then you can push or pull the paper through quickly and still get good development and transfer but doing that has the following disadvantages: it needs a lot more developer, leaving a thick layer on the print. That takes a long time to dry, and sometimes leads to salting out - a white crust forms after drying. Also, because the laminator isn't a precision engineered item there's a lot of backlash in the screw jacks that set the roller spacing. And it's very hard to get a repeatable setting that works reliably.
On the other hand there are problems with the electric laminator too: firstly, as you'll see on the image above, it leaves streaks down the print. I though these might be to do with how the paper was prepared, but now I'm quite sure they're caused by the way the developer spreads under pressure. One solution seems to be to decrease the viscosity of the developer so it spreads more easily. But that increases the way it puddles and makes it easier to run out of the sides of the paper into the laminator mechanism.
Secondly 8x10 paper is about as big as you can go in a desktop laminator designed for 11" wide materials. So that's not going to scale up to really big print sizes.
Obviously I'll keep working at it until I have solutions. As far as the viscosity issue goes I think there's an answer for which a clue appears in
this video about a visit to the Polaroid factory. I won't spoil it here but send me a message if you think you also see what I think I see that might help.